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· For beneficiation of a particular iron ore the emphasis is usually to develop a cost effective flow sheet incorporating necessary crushing grinding screening and beneficiating techniques which are necessary for the upgrading of the iron ore A typical flow sheet for iron ore beneficiation plant is shown in Fig 1 Fig 1 A typical flow sheet of iron ore beneficiation plant Some of the common

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COSTS AND COST ESTIMATION Chapter

the mine is placed in production the capital cost of enlarging the mine plant will be much higher than the additional cost of an initially enlarged mine plant O Hara Alan T SME mining engineering handbook Vol 1 1992 ch pp 405 424 406 MINING ENGINEERING HANDBOOK GO 0 0 00 500 2 1 2500 TONS NIt/EO PER DAY lOOO Fig Daily tonnage rate vs ore

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· Iron ore beneficiation depending on the type and nature of the ore can have a variety of different processes The ore dressing plant generally uses a coarse medium and fine broken three stage crushing process to break the iron ore The coarse and broken multi purpose jaw crusher uses a cone crusher for medium and fine crushing Through the

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The Brockman 4 iron ore mine is situated 60km north west of Tom Price in the province of Pilbara Australia It covers an 80 000km² area Rio Tinto is the owner and operator of the mine Its development was completed in September 2021 at a cost of $ Reserves and geology The Brockman 4 comprises 600 million tonnes of ore containing more than 60% iron and 450mt of lower grade ore

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In the iron ore beneficiation factory the equipment investment production cost power consumption and steel consumption of crushing and grinding operations often account for the largest proportion Therefore the calculation and selection of crushing and grinding equipment and the quality of operation management are to a large extent determine the economic benefits of the beneficiation factory

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· In addition these companies have access to low cost iron ore deposits and benefit from economies of scale As they ramped up production the market went into oversupply which forced high cost

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